Boeing sees $1-B charge in Q3 from rising 747 freighter jet costs

By DANIEL LOVERING
October 9, 2009, 3:01pm

PITTSBURGH (AP) – Boeing Co. said it will record a $1 billion charge because of a delay in producing a new version of the 747 freighter jet, blaming slow sales and late design changes.

It's the second time in four months that the company has announced delays in delivering a new aircraft model. In June, it announced a further postponement of the 787, a highly anticipated passenger plane which is more than two years behind schedule.

The troubles come as the airplane maker grapples with dwindling orders amid the global economic downturn, which has undercut demand for air travel and cargo services. Some airlines have been forced to cancel or delay plans to buy new planes. Boeing has cut costs and announced plans to slash thousands of jobs and scale back production of some aircraft.

Boeing's latest hit will result in combined third-quarter charges of $3.5 billion from the 747 and 787 programs.

The charge from the 747-8 – a larger plane than earlier versions – includes $640 million for higher estimated production costs for the Chicago-based company and its suppliers. Late engineering designs meant the plane had to be reworked and manufacturing was disrupted.

The charge also includes $360 million stemming from Boeing's decision to hold production at 1.5 airplanes per month rather than boost it to two, a result of slow orders.

Problems with the 747-8 program are hardly new. Last year, Boeing said it was postponing deliveries because of design changes and a strike that shut down commercial jet factories for eight weeks.

John Walsh, an independent aerospace consultant in Annapolis, Maryland, said the charge was ``one more piece of bad news'' from Boeing, but wasn't surprising.

"The aircraft was late, and people saw it coming,'' he said.

"It just hadn't been quantified.''

The 747 has been flying for four decades and is one of the world's best-known airplanes. The 747-8 version was unveiled in 2005 and is designed to be larger and more fuel-efficient. The passenger version of the 250-foot plane, called the Intercontinental, seats 467 passengers.

The aircraft competes with Airbus' A380, which seats 555.

The freighter version of the 747-8 has sold in greater numbers than the passenger model. But demand remains muted as cargo operators have been hit particularly hard by the economic turmoil of the past year.

Boeing currently has 78 orders for the 747-8 freighter and 27 for the passenger version, with 20 placed by Lufthansa.

Boeing now expects the first flight of the 747-8 by early next year. First deliveries of the 747-8 freighter are expected in the fourth quarter of 2010, while initial deliveries of the passenger version remain on schedule for the fourth quarter of 2011.